Bring real-time visibility and intelligent control to the shop floor to power lean and efficient production with Birlasoft ProdLogix powered by AI-based predictive & prescriptive insights for corrective actions.
In today’s resource-constrained and competitive markets, manufacturing success rests on lean production and connected operations. Bottlenecks must be caught before they manifest, production goals must be continuously tracked, and every productivity lever must be exploited to ensure peak efficiency. This requires a comprehensive shop floor visibility solution that automates data collection and turns it into valuable insights for plant personnel.
Overview
Birlasoft ProdLogix is an edge and cloud-based shop floor monitoring and control solution that enables lean and intelligent production with
- Granular, persona-based real-time shop floor visibility,
- Live metrics tracking and smart digital control, and
- AI-based insights to accelerate shop floor performance.
ProdLogix decentralizes the MES function, and augments your existing operating technology deployments to make connected, smart manufacturing a viable reality on the shop floor. It automates data collection and applies the shop floor data to build transparency and error-proof production processes. With AI and ML, ProdLogix enables bottleneck identification, predictive process control, and proactive quality control – all in the form of actionable insights tailored for machine operators, line and quality supervisors, shop managers, and plant heads.
Value Proposition
Augment & Elevate shopfloor automation
Upgrade MES and SCADA deployments to create AI-powered closed-loop workflows for ensuring errorless, efficient, and quality-assured production across the plant.
Decentralize the MES function
Attain increased agility and system responsiveness by decentralizing MES functions like dispatching, production execution, and control at the line level.
Persona-based intelligence
Contextual insights and metrics tracking for the Plant Head, Production Line Supervisor, Shop Manager, and Machine Operator.
Proven ROI at all levels of maturity
Realize coveted Quantifiable outcomes at all levels of automation maturity through L0 (no automation) to L1 (SCADA automation) and L2 (MES and ERP automation).
Powerful visualizations
Intuitive visualizations enable users to quickly grasp trends and catch anomalies across key metrics like line availability and performance, planned vs actual units, cycle durations, etc.
Flexible deployment
ProdLogix can be deployed on-premise or on any cloud platform and is interoperable Cloud &/or on-premise based platform agnostic offering with real-time visibility for improved shopfloor operations performance
Data-driven results
Power each shop floor decision with data, evidence, and intelligence to minimize downtime, lower production costs, and enhance OEE, OLE, and OSE.
Solution Features & Benefits
Real time Performance Monitoring & Analysis
- Machine-level OEE monitoring, scrap analysis , and downtime analysis
- Sequence proofing, production monitoring, and digital checklists
- Inventory monitoring , Quality tracking & tracing, and predictive alerts
Benefits
- Increased productivity
- Lead production operations
- Improved efficiency
Connected shop floor operations
- Line performance and throughput monitoring, and parts and job tracking
- Intelligent in-process quality control & Contextualized Electronic work Instruction- Operator Guidance
- Process and route enforcement, auto material replenishment, and bottleneck detection
Benefits
- Increased operational agility
- Improved transparency
- Reduced cost of poor quality
Agile Manufacturing Operations Management
- Production order tracking, inventory monitoring, and capacity utilization
- Dynamic process management, line balancing, and material flow monitoring
- AI ML based Performance and Process aware Closed Looping Workflows
Benefits
- Continuous feedback
- Data-driven decisioning
- TCO reduction
Insights
To know more about Birlasoft's comprehensive services, contact us