Bring real-time visibility and intelligent control to the shop floor to power lean and efficient production with Birlasoft ProdLogix powered by AI-based predictive & prescriptive insights for corrective actions.
In today’s resource-constrained and competitive markets, manufacturing success rests on lean production and connected operations. Bottlenecks must be caught before they manifest, production goals must be continuously tracked, and every productivity lever must be exploited to ensure peak efficiency. This requires a comprehensive shop floor visibility solution that automates data collection and turns it into valuable insights for plant personnel.
Overview
Birlasoft ProdLogix is an edge and cloud-based shop floor monitoring and control solution that enables lean and intelligent production with
- Granular, persona-based real-time shop floor visibility,
- Live metrics tracking and smart digital control, and
- AI-based insights to accelerate shop floor performance.
ProdLogix decentralizes the MES function, and augments your existing operating technology deployments to make connected, smart manufacturing a viable reality on the shop floor. It automates data collection and applies the shop floor data to build transparency and error-proof production processes. With AI and ML, ProdLogix enables bottleneck identification, predictive process control, and proactive quality control – all in the form of actionable insights tailored for machine operators, line and quality supervisors, shop managers, and plant heads.
Value Proposition
Augment & Elevate shopfloor automation
Upgrade MES and SCADA deployments to create AI-powered closed-loop workflows for ensuring errorless, efficient, and quality-assured production across the plant.
Decentralize the MES function
Attain increased agility and system responsiveness by decentralizing MES functions like dispatching, production execution, and control at the line level.
Persona-based intelligence
Contextual insights and metrics tracking for the Plant Head, Production Line Supervisor, Shop Manager, and Machine Operator.
Proven ROI at all levels of maturity
Realize coveted Quantifiable outcomes at all levels of automation maturity through L0 (no automation) to L1 (SCADA automation) and L2 (MES and ERP automation).
Powerful visualizations
Intuitive visualizations enable users to quickly grasp trends and catch anomalies across key metrics like line availability and performance, planned vs actual units, cycle durations, etc.
Flexible deployment
ProdLogix can be deployed on-premise or on any cloud platform and is interoperable Cloud &/or on-premise based platform agnostic offering with real-time visibility for improved shopfloor operations performance
Data-driven results
Power each shop floor decision with data, evidence, and intelligence to minimize downtime, lower production costs, and enhance OEE, OLE, and OSE.
Solution Features & Benefits
Real time Performance Monitoring & Analysis
- Machine-level OEE monitoring, scrap analysis , and downtime analysis
- Sequence proofing, production monitoring, and digital checklists
- Inventory monitoring , Quality tracking & tracing, and predictive alerts
Benefits
- Increased productivity
- Lead production operations
- Improved efficiency
Connected shop floor operations
- Line performance and throughput monitoring, and parts and job tracking
- Intelligent in-process quality control & Contextualized Electronic work Instruction- Operator Guidance
- Process and route enforcement, auto material replenishment, and bottleneck detection
Benefits
- Increased operational agility
- Improved transparency
- Reduced cost of poor quality
Agile Manufacturing Operations Management
- Production order tracking, inventory monitoring, and capacity utilization
- Dynamic process management, line balancing, and material flow monitoring
- AI ML based Performance and Process aware Closed Looping Workflows
Benefits
- Continuous feedback
- Data-driven decisioning
- TCO reduction
Insights
FAQs
Prodlogix is an advanced edge and cloud-based platform designed to accelerate shop floor performance by providing real-time visibility and intelligence. It integrates seamlessly with existing manufacturing systems to optimize operations, reduce downtime, and enhance productivity.
Prodlogix leverages real-time data analytics, IoT, and AI/ML technologies to monitor and optimize shop floor operations to drive dynamic root cause analysis. It provides actionable insights that help in reducing bottlenecks, improving machine utilization, and ensuring timely maintenance, thereby enhancing overall efficiency.
Key features of Prodlogix include real-time monitoring, predictive maintenance, production scheduling, quality management, and comprehensive reporting. It also offers dynamic root cause analysis, MES integration, and role-based interactive dashboards for different users.
Prodlogix uses IoT sensors and advanced data analytics to collect and process data from various shop floor equipment in real-time. This data is then visualized through intuitive dashboards, allowing managers to make informed decisions quickly and effectively.
Yes, Prodlogix is designed to integrate seamlessly with existing ERP, MES, and other custom manufacturing systems. This ensures that data flows smoothly across different platforms, enabling a unified approach to shop floor management.
Manufacturers can expect numerous benefits, including increased operational efficiency, reduced downtime, improved product quality, and enhanced decision-making capabilities. Prodlogix also helps in achieving better compliance with industry standards and regulations.
Yes, Prodlogix is highly scalable and can be customized to meet the specific needs of various manufacturing environments, whether it's a small workshop or a large industrial plant. Its flexible architecture ensures that it can grow with your business.
Prodlogix uses advanced analytics and machine learning algorithms to predict potential equipment failures before they occur. This allows for proactive maintenance scheduling, reducing unplanned downtime and extending the lifespan of machinery.
Prodlogix is a versatile and cloud-agnostic solution, it can be seamlessly deployed across various cloud platforms, including Azure, AWS, and Google Cloud. This flexibility allows you to choose the cloud provider that best fits your organization's needs and preferences. Additionally, Prodlogix can be adapted for on-premises deployment if required, ensuring that you have the freedom to implement the solution in the environment that works best for you.
To know more about Birlasoft's comprehensive services, contact us